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KEMET CORP - 10-Q - Management's Discussion and Analysis of Financial Condition and Results of Operations
(Edgar Glimpses Via Acquire Media NewsEdge)
This report contains certain statements that are forward-looking within the
meaning of the Private Securities Litigation Reform Act of 1995. These
statements are not guarantees of future performance and involve certain risks,
uncertainties and assumptions that are difficult to predict. Actual outcomes and
results may differ materially from those expressed in, or implied by, our
forward-looking statements. Words such as "expects," "anticipates," "believes,"
"estimates" and other similar expressions or future or conditional verbs such as
"will," "should," "would" and "could" are intended to identify such
forward-looking statements. Readers of this report should not rely solely on the
forward-looking statements and should consider all uncertainties and risks
throughout this report as well as those discussed under Part I, Item 1A of the
Company's 2012 Annual Report. The statements are representative only as of the
date they are made, and we undertook no obligation to update any forward-looking
statement.
All forward-looking statements, by their nature, are subject to risks and
uncertainties. Our actual future results may differ materially from those set
forth in our forward-looking statements. We face risks that are inherent in the
businesses and the market places in which we operate. While management believes
these forward-looking statements are accurate and reasonable, uncertainties,
risks and factors, including those described below, could cause actual results
to differ materially from those reflected in the forward-looking statements.
Factors that may cause actual outcome and results to differ materially from
those expressed in, or implied by, these forward-looking statements include, but
are not necessarily limited to, the following: (i) adverse economic conditions
could impact our ability to realize operating plans if the demand for our
products declines, and such conditions could adversely affect our liquidity and
ability to continue to operate; (ii) adverse economic conditions could cause the
write down of long-lived assets or goodwill; (iii) an increase in the cost or a
decrease in the availability of our raw materials; (iv) changes in the
competitive environment; (v) uncertainty of the timing of customer product
qualifications in heavily regulated industries; (vi) economic, political, or
regulatory changes in the countries in which we operate; (vii) difficulties,
delays or unexpected costs in completing the restructuring plan; (viii) equity
method investments expose us to a variety of risks; (ix) acquisitions and other
strategic transactions expose us to a variety of risks; (x) the inability to
attract, train and retain effective employees and management; (xi) the inability
to develop innovative products to maintain customer relationships and offset
potential price erosion in older products; (xii) exposure to claims alleging
product defects; (xiii) the impact of laws and regulations that apply to our
business, including those relating to environmental matters; (xiv) subject to
international laws relating to trade, export controls and foreign corrupt
practices; (xv) volatility of financial and credit markets affecting our access
to capital; (xvi) the need to reduce the total costs of our products to remain
competitive; (xvii) potential limitation on the use of net operating losses to
offset possible future taxable income; (xviii) restrictions in our debt
agreements that limit our flexibility in operating our business; and
(xix) additional exercise of the warrant by K Equity, LLC which could
potentially result in the existence of a significant stockholder who could seek
to influence our corporate decisions.
Additional risks and uncertainties not presently known to us or that we
currently deem immaterial also may impair our business operations and could
cause actual results to differ materially from those included, contemplated or
implied by the forward-looking statements made in this report, and the reader
should not consider the above list of factors to be a complete set of all
potential risks or uncertainties.
ACCOUNTING POLICIES AND ESTIMATES
The following discussion and analysis of financial condition and results of
operations are based on the unaudited condensed consolidated financial
statements included herein. Our significant accounting policies are described in
Note 1 to the consolidated financial statements in our 2012 Annual Report. Our
critical accounting policies are described under the caption "Critical
Accounting Policies" in Item 7 of our 2012 Annual Report.
The preparation of financial statements in conformity with U.S. generally
accepted accounting principles ("U.S. GAAP") requires management to make
estimates, assumptions, and judgments. Estimates and assumptions are based on
historical data and other assumptions that management believes are reasonable.
These estimates and assumptions affect the reported amounts of assets and
liabilities and the disclosure of contingent assets and liabilities at the date
of the financial statements. In addition, they affect the reported amounts of
revenues and expenses during the reporting period.
Our judgments are based on management's assessment as to the effect certain
estimates, assumptions, or future trends or events may have on the financial
condition and results of operations reported in the unaudited condensed
consolidated financial statements. It is important that readers of these
unaudited financial statements understand that actual results could differ from
these estimates, assumptions, and judgments.
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Table of Contents
Business Overview
We are a leading global manufacturer of a wide variety of capacitors. Our
product offerings include tantalum, multilayer ceramic, solid and electrolytic
aluminum and film and paper capacitors. Capacitors are fundamental components of
most electronic circuits and are found in communication systems, data processing
equipment, personal computers, cellular phones, automotive electronic systems,
defense and aerospace systems, consumer electronics, power management systems
and many other electronic devices and systems. Capacitors are typically used to
filter out interference, smooth the output of power supplies, block the flow of
direct current while allowing alternating current to pass and for many other
purposes. We manufacture a broad line of capacitors in many different sizes and
configurations using a variety of raw materials. Our product line consists of
over 250,000 distinct part configurations distinguished by various attributes,
such as dielectric (or insulating) material, configuration, encapsulation,
capacitance level and tolerance, performance characteristics and packaging. Most
of our customers have multiple capacitance requirements, often within each of
their products. Our broad product offering allows us to meet the majority of
those needs independent of application and end use. In fiscal year 2012, we
shipped approximately 32 billion capacitors and in the six month period ended
September 30, 2012, we shipped approximately 17 billion capacitors. We believe
the long term demand for various types of capacitors we offer will grow on a
regional and global basis due to a variety of factors, including increasing
demand for and complexity of electronic products, growing demand for technology
in emerging markets and the ongoing development of new solutions for energy
generation and conservation.
We operate 22 production facilities and employ approximately 10,000 employees
worldwide. We manufacture capacitors in Europe, North America, and Asia.
Commodity manufacturing in the United States has been substantially relocated to
our lower-cost manufacturing facilities in Mexico and China. Production that
remains in the United States focuses primarily on early-stage manufacturing of
new products and other specialty products for which customers are predominantly
located in North America. For the six month period ended September 30, 2012 and
for fiscal year 2012, our consolidated net sales were $439.6 million and
$984.8 million, respectively.
We are organized into three business groups: Tantalum, Ceramic, and Film and
Electrolytic. The Film and Electrolytic business group operates a machinery
division located in Italy that provides automation solutions for the
manufacture, processing and assembly of metalized films, film/foil and
electrolytic capacitors; and designs, assembles; and installs automation
solutions for the production of energy storage devices. Each business group is
responsible for the operations of certain manufacturing sites as well as all
related research and development efforts. The sales and marketing functions are
shared by each of the business groups and the costs of these functions are
allocated to the business groups. In addition, all corporate costs are allocated
to the business groups.
Our Competitive Strengths
We believe that we benefit from the following competitive strengths:
Strong Customer Relationships. We have a large and diverse customer base. We
believe that our persistent emphasis on quality control and history of
performance establishes loyalty with original equipment manufacturers ("OEMs"),
electronics manufacturing services providers ("EMSs") and distributors. Our
customer base includes most of the world's major electronics OEMs (including
Alcatel-Lucent USA, Inc., Apple Inc., Bosch Group, Cisco Systems, Inc.,
Continental AG, Dell Inc., Hewlett-Packard Company, International Business
Machines Corporation, Intel Corporation, Motorola, Inc., Nokia Corporation, and
TRW Automotive), EMSs (including Celestica Inc., Elcoteq SE, Flextronics
International LTD, Jabil Circuit, Inc. and Sanmina-SCI Corporation) and
distributors (including TTI, Inc., Arrow Electronics, Inc. and Avnet, Inc.). Our
strong, extensive and efficient worldwide distribution network is one of our
differentiating factors. We believe our ability to provide innovative and
flexible service offerings, superior customer support and focus on
speed-to-market result in a more rewarding customer experience, earning us a
high degree of customer loyalty.
Breadth of Our Diversified Product Offering and Markets. We believe that we
have the most complete line of primary capacitor types, across a full spectrum
of dielectric materials including tantalum, ceramic, solid and electrolytic
aluminum, film and paper. As a result, we believe we can satisfy virtually all
of our customers' capacitance needs, thereby strengthening our position as their
supplier of choice. We sell our products into a wide range of different end
markets, including computing, industrial, telecommunications, transportation,
consumer, defense and healthcare markets across all geographic regions. No
single end market segment accounted for more than 30% and only one customer,
TTI, Inc., accounted for more than 10% of our net sales in the six month period
ended September 30, 2012. Our largest customer is a distributor, and no single
end use customer accounted for more than 7% of our net sales in the six month
period ended September 30, 2012. We believe that well-balanced product,
geographic and customer diversification helps us mitigate some of the negative
financial impact through economic cycles.
Leading Market Positions and Operating Scale. Based on net sales, we believe
that we are the largest manufacturer of tantalum capacitors in the world and one
of the largest manufacturers of direct current film capacitors in the world and
have a
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significant market position in the specialty ceramic and custom wet aluminum
electrolytic markets. We believe that our leading market positions and operating
scale allow us to realize production efficiencies, leverage economies of scale
and capitalize on growth opportunities in the global capacitor market.
Strong Presence in Specialty Products. We engage in design collaboration with
our customers in order to meet their specific needs and provide them with
customized products satisfying their engineering specifications. During the six
month periods ended September 30, 2012 and 2011, respectively, specialty
products accounted for 40.5% and 37.4% of our revenue. By allocating an
increasing portion of our management resources and research and development
investment to specialty products, we have established ourselves as one of the
leading innovators in this fast growing emerging segment of the market, which
includes healthcare, renewable energy, telecommunication infrastructure, and oil
and gas. For example, in August 2009, we were selected as one of thirty
companies to receive a grant from the Department of Energy. Our $15.1 million
award has enabled us to produce film capacitors within the United States to
support alternative energy products and green technologies such as hybrid
electric drive vehicles. Producing these parts in the United States will allow
us to compete effectively in the alternative energy market domestically. We
began production in the fourth quarter of fiscal year 2012.
Low-Cost Production. We believe we have some of the lowest cost production
facilities in the industry. Many of our key customers have relocated their
production facilities to Asia, particularly China. We believe our manufacturing
facilities in China have low production costs and are in close proximity to the
large and growing Chinese market; in addition, we have the ability to increase
capacity and change product mix to meet our customers' needs. We believe our
operations in Mexico are among the most cost-efficient in the world. In
addition, we believe our manufacturing facility in Bulgaria has low production
costs and in the second quarter of fiscal year 2013 we expanded our
manufacturing to Macedonia which we believe will also have low production costs.
Our Brand. Founded by Union Carbide in 1919 as KEMET Laboratories, we believe
that we have established a reputation as a high quality, efficient and
affordable partner that sets our customers' needs as the top priority. This has
allowed us to successfully attract loyal clientele and enabled us to expand our
operations and market share over the past few years. We believe our commitment
to addressing the needs of the industry in which we operate has differentiated
us from our competitors and established us as the "Easy-To-Buy-From" company.
Our People. We believe that we have successfully developed a unique corporate
culture based on innovation, customer focus and commitment. We have a strong,
highly experienced and committed team in each of our markets. Many of our
professionals have developed unparalleled experience in building leadership
positions in new markets, as well as successfully integrating acquisitions. Our
16 member executive management team has an average of over 15 years of
experience with us and an average of 25 years of experience in the manufacturing
industry.
Business Strategy
Our strategy is to use our position as a leading, high-quality manufacturer of
capacitors to capitalize on the increasingly demanding requirements of our
customers. Key elements of our strategy include:
One KEMET Campaign. We continue to focus on improving our business capabilities
through various initiatives that all fall under our One KEMET campaign. The One
KEMET campaign aims to ensure that we as a company are focused on the same goals
and working with the same processes and systems to ensure consistent quality and
service. This effort was launched to ensure that as we continue to grow we not
only remain grounded in our core principles but that we use those principles,
operating procedures and systems as the foundation from which to expand. These
initiatives include our global Oracle software implementation which we expect to
complete in the first half of fiscal year 2014, our Lean and Six Sigma culture
evolution and our global customer accounts management system which is now in
place and growing.
Develop Our Significant Customer Relationships and Industry Presence. We intend
to continue to be responsive to our customers' needs and requirements and to
make order entry and fulfillment easier, faster, more flexible and more reliable
for our customers, by focusing on building products around customers' needs, by
giving decision making authority to customer-facing personnel and by providing
purpose-built systems and processes, such as our Easy-To-Buy-From order entry
system.
Continue to Pursue Low-Cost Production Strategy. We continue to evaluate and
are actively pursuing measures that will allow us to maintain our position as a
low-cost producer of capacitors with facilities close to our customers. We have
shifted and will continue to shift production to low cost locations in order to
reduce material and labor costs. We plan to expand our manufacturing to
Macedonia which we believe will have low production costs. Additionally, we are
focused on developing more cost-efficient manufacturing equipment and processes,
designing manufacturing plants for more efficient production and reducing
work-in-process ("WIP") inventory by building products from start to finish in
one factory. Furthermore, we continue to implement the Lean and Six Sigma
methodology to drive towards zero product defects so that quality remains a
given in the minds of our customers.
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Leverage Our Technological Competence and Expand Our Leadership in Specialty
Products. We continue to leverage our technological competence to introduce new
products in a timely and cost-efficient manner and generate an increasing
portion of our sales from new and customized solutions to meet our customers'
varied and evolving capacitor needs as well as to improve financial performance.
We believe that by continuing to build on our strength in the higher growth and
higher margin specialty segments of the capacitor market, we will be
well-positioned to achieve our long-term growth objectives while also improving
our profitability. During the second quarter of fiscal year 2013, we introduced
31,126 new products of which 19,166 were first to market, and specialty products
accounted for 40.5% of our revenue over this period.
Further Expand Our Broad Capacitance Capabilities. We identify ourselves as
"The Capacitance Company" and strive to be the supplier of choice for all our
customers' capacitance needs across the full spectrum of dielectric materials
including tantalum, ceramic, solid and electrolytic aluminum, film and paper.
While we believe we have the most complete line of capacitor technologies across
these primary capacitor types, we intend to continue to research and pursue
additional capacitance technologies and solutions in order to maximize the
breadth of our product offerings.
Selectively Target Complementary Acquisitions and Equity Investments. As
strategic opportunities are identified, we will evaluate and possibly pursue
them if they would enable us to enhance our competitive position and expand our
market presence. Our strategy is to acquire complementary capacitor and other
related businesses that would allow us to leverage our business model,
potentially including those involved in other passive components that are
synergistic with our customers' technologies and our current product offerings.
For example, on February 21, 2012, the Company completed its acquisition of
Niotan Incorporated (whose name was subsequently changed to KEMET Blue Powder
Corporation ("Blue Powder")), a leading manufacturer of tantalum powders, from
an affiliate of Denham Capital Management LP.
Promote the KEMET Brand Globally. We are focused on promoting the KEMET brand
globally by highlighting the high-quality and high reliability of our products
and our superior customer service. We will continue to market our products to
new and existing customers around the world in order to expand our business. We
continue to be recognized by our customers as a leading global supplier. For
example, in calendar year 2012 we received Rockwell Collins' "Top Supplier
Award" and in calendar year 2011, we received the "Supplier of the Year Award"
from TTI, Inc. and from Arrow Electronics, Inc., both of which are electronics
distributors.
Global Sales & Marketing Strategy. Our motto "Think Global Act Local" describes
our approach to sales and marketing. Each of our three sales regions (North
America and South America ("Americas"), Europe, Middle East and Africa ("EMEA")
and Asia and Pacific Rim ("APAC")) has account managers, field application
engineers and strategic marketing managers in the region. In addition, we also
have local customer and quality-control support in each region. This
organizational structure allows us to respond to the needs of our customers on a
timely basis and in their native language. The regions are managed locally and
report to a senior manager who is on the KEMET Leadership Team. Furthermore,
this organizational structure ensures the efficient communication of our global
goals and strategies and allows us to serve the language, cultural and other
region-specific needs of our customers.
Recent Developments and Trends
Net sales for the quarter ended September 30, 2012 were $216.0 million, which is
an 18.7% decrease over the same quarter last fiscal year. Net sales for the six
month period ended September 30, 2012 were $439.6 million, which is a 20.8%
decrease over the same period last fiscal year.
Shift to Lower Cost Production
In September 2012 we began production in Skopje, Macedonia; this facility will
allow for a significant reduction in cost while increasing our total production
capability. In addition, we initiated the relocation of some of our Film and
Electrolytic manufacturing operations to our manufacturing facility in Evora,
Portugal.
Impairment Charge
Our annual goodwill impairment test is assessed as of May 31st of each fiscal
year. Testing was not completed prior to the deadline for filing our Form 10-Q
for the first quarter ended June 30, 2012. Due to reduced earnings and cash
flows caused by macro-economic factors and excess capacity issues in our
industry, we revised our earnings forecast; and as a result, recorded a $1.1
million goodwill impairment charge in the second quarter of fiscal year 2013,
which represents all of the goodwill related to the KEMET Foil
Manufacturing, LLC ("KEMET Foil") reporting unit.
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Write Down of Long-Lived Assets
During the second quarter of fiscal year 2013, the Company incurred impairment
charges totaling $4.2 million related to Film and Electrolytic Business Group
("Film and Electrolytic"). In connection with the consolidation of two
manufacturing facilities within Italy, the Company obtained appraisals for these
facilities. These appraisals indicated that there was a decrease in the market
price of the manufacturing facilities; and therefore, the carrying amounts for
these manufacturing facilities were reviewed for recoverability. It was
determined that the carrying amounts of the manufacturing facilities were not
recoverable since they exceeded the sum of the undiscounted cash flows expected
to result from the use and eventual disposition of the asset (asset group). The
impairment was measured as the amount by which the carrying amount of a
long-lived asset (asset group) exceeds its fair value.
Issuance of 10.5% Senior Notes Add-On
On March 27, 2012 and April 3, 2012, the Company completed the sale of
$110.0 million and $15.0 million aggregate principal amount of its 10.5% Senior
Notes due 2018, respectively, at an issue price of 105.5% of the principal
amount plus accrued interest from November 1, 2011. The Senior Notes were issued
as additional notes under the indenture, dated May 5, 2010, among the Company,
the guarantors party thereto and Wilmington Trust Company, as trustee.
Equity Investment
On July 11, 2012, we received antitrust clearance from the European Commission
under the European Union Merger Regulation for the previously announced intent
to acquire a 34% economic interest in NEC Tokin by KEMET Electronics
Corporation, our wholly owned subsidiary. On October 29, 2012 we were informed
by the Chinese Ministry of Commerce ("MOFCOM") that its regulatory review of
this proposed transaction would be extended by a period of no more than 60 days,
expiring December 31, 2012. Such an extended review period is not uncommon, and
MOFCOM can grant regulatory clearance at any time during such review period.
MOFCOM has not informed us of any substantive concerns regarding the proposed
transaction. While a definitive closing date cannot yet be determined, we now
expect that the transaction will close either near the end of our third fiscal
quarter ending December 31, 2012, or during our fourth fiscal quarter ending
March 31, 2013.
Advance
On August 28, 2012, we entered into an agreement, as amended on the same date
(the "Agreement"), with an original equipment manufacturer (the "OEM") pursuant
to which the OEM agreed to advance us $24.0 million (the "Advance Payment").
The Agreement provides that on a monthly-basis starting eight months following
the receipt of the Advance Payment, we will pay the OEM an amount equal to a
percentage of the aggregate purchase price of the capacitors sold to the OEM the
preceding month, not to exceed $1.0 million per month. Pursuant to the terms of
the Agreement, the percentage of the aggregate purchase price of capacitors sold
to the OEM that will be used to repay the Advance Payment will double, and the
total amount to be repaid will not exceed $2.0 million per month, in the event
that (1) the OEM provides evidence that the price charged by us for a particular
capacitor during any prior quarter was equal to or greater than 110% of the
price paid by the OEM or its affiliates for a third-party part qualified for the
same product, and shipping in volume during such period, and (2) agreement
cannot be reached between the OEM and KEMET for a price adjustment during the
current quarter which would bring our price within 110% of the third-party
price. Thirty-two months after the date of the Advance Payment, the outstanding
balance, if any, is due in full. Pursuant to the terms of the Agreement, we
delivered to the OEM an irrevocable standby letter of credit in the amount of
$16.0 million on October 8, 2012. On October 22, 2012 we received the Advance
Payment from the OEM.
Restructuring
On July 25, 2012, we committed to a global restructuring plan to respond to the
continued economic slowdown and in the quarter ended September 30, 2012 we
incurred a $7.5 million charge to earnings related to termination benefits.
On
October 26, 2012, we expanded the global restructuring plan to include
additional headcount reductions, which are expected to result in additional
termination charges of approximately $4.0 to $4.5 million during the second half
of fiscal year 2013. In addition, we are beginning the restructuring of our
Evora, Portugal manufacturing facility which is expected to be completed during
our fourth quarter ending March 31, 2013. As a part our ongoing commitment to
expand our polymer capacity we will be moving certain Tantalum manufacturing
equipment from the Evora, Portugal facility to our manufacturing facility in
Mexico and the remainder of the equipment will be disposed. We will write-off
approximately $5.0 to $7.0 million in equipment and incur termination benefits
in the range of $4.0 to $4.5 million. We will also have the manufacturing
facility appraised to determine if there is an indicator of impairment. In
addition to facilitating our polymer expansion in Mexico this action will reduce
Tantalum's operating costs as well as reduce our inventories and in turn,
improve cash flow as we complete this fiscal year. The expected future total
cash expenditures are estimated to be $8.0 to $9.5 million for the termination
benefits described above.
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Outlook
For the third quarter of fiscal year 2013, we expect net sales to decrease 4 to
9% compared to the quarter ended September 30, 2012.
CONDENSED CONSOLIDATED RESULTS OF OPERATIONS
Comparison of the Second Quarter of Fiscal Year 2013 with the Second Quarter of
Fiscal Year 2012
The following table sets forth the operating income (loss) for each of our
business segments for the quarters ended September 30, 2012 and September 30,
2011. The table also sets forth each of the segments' net sales as a percent to
total net sales and the net income (loss) components as a percent to total net
sales (dollars in thousands):
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Quarters Ended
September 30, 2012 September 30, 2011
Amount % to Total sales Amount % to Total sales
Net sales
Tantalum $ 109,308 50.6 % $ 112,290 42.3 %
Ceramic 53,116 24.6 % 56,112 21.1 %
Film and Electrolytic 53,567 24.8 % 97,112 36.6 %
$ 215,991 100.0 % $ 265,514 100.0 %
Gross margin
Tantalum $ 17,168 $ 26,747
Ceramic 15,984 18,387
Film and Electrolytic (214 ) 17,061
32,938 15.2 % 62,195 23.4 %
SG&A expenses
Tantalum 12,278 11,659
Ceramic 6,293 6,083
Film and Electrolytic 9,412 10,613
27,983 13.0 % 28,355 10.7 %
R&D expenses
Tantalum 3,488 3,623
Ceramic 1,726 1,702
Film and Electrolytic 1,619 2,037
6,833 3.2 % 7,362 2.8 %
Restructuring charges
Tantalum 1,987 864
Ceramic 1,081 49
Film and Electrolytic 5,454 692
8,522 3.9 % 1,605 0.6 %
Other operating expenses
Tantalum (6 ) -
Ceramic 2 -
Film and Electrolytic 3,624 (40 )
3,620 1.7 % (40 ) 0.0 %
Operating income (loss)
Tantalum (579 ) 10,601
Ceramic 6,882 10,553
Film and Electrolytic (20,323 ) 3,759
(14,020 ) -6.5 % 24,913 9.4 %
Other (income) expense, net 9,114 4.2 % 8,548 3.2 %
Income (loss) before income taxes (23,134 ) -10.7 % 16,365 6.2 %
Income tax expense 1,787 0.8 % 2,047 0.8 %
Net income (loss) $ (24,921 ) -11.5 % $ 14,318 5.4 %
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Consolidated Comparison of the Second Quarter of Fiscal Year 2013 with the
Second Quarter of Fiscal Year 2012
Net Sales
Net sales for the quarter ended September 30, 2012 were $216.0 million compared
to $265.5 million in the second quarter of fiscal year 2012, an 18.6% decrease
primarily due to a 6.1% decrease in unit sales volume. The decrease in Ceramic
and Film and Electrolytic unit sales volumes are due to a general softening of
the market. The decrease in unit sales volume for Ceramic and Film and
Electrolytic was partially offset by an increase in average selling prices due
to favorable product mix shifts. Tantalum incurred a unit sales volume increase
due to a shift from EMEA to Asia, however, this was offset by a 14.8% decrease
in average selling prices due to the regional shift to sales in Asia. The other
driver for the decrease in net sales related to Film and Electrolytic's
machinery division net sales which had a decrease of $11.5 million in the second
quarter of fiscal year 2013 compared to the second quarter of fiscal year 2012
due to a decrease in unit sales volume.
The following table reflects the percentage of net sales by region for the
quarters ended September 30, 2012 and 2011:
Quarters Ended September 30,
2012 2011
Americas 29 % 31 %
EMEA 33 % 40 %
APAC 38 % 29 %
100 % 100 %
The following table reflects the percentage of net sales by channel for the
quarters ended September 30, 2012 and 2011:
Quarters Ended September 30,
2012 2011
Distributors 42 % 43 %
EMS 18 % 12 %
OEM 40 % 45 %
100 % 100 %
Gross Margin
Gross margin as a percentage of net sales decreased from 23.4% in the second
quarter of fiscal year 2012 to 15.2% in the second quarter of fiscal year 2013.
The primary contributors to the decline in gross margin were lower unit sales
volume and our inability to reduce our operating costs in proportion with the
decline in production volumes. In addition, for Tantalum, efforts to reduce
costs through vertical integration and lean/process engineering improvements are
ongoing, but have not been able to offset the significant unfavorable shift in
regional sales mix. In addition, we incurred $1.9 million of plant start-up
costs in the second quarter of fiscal year 2013 compared to $0.7 million in the
second quarter of fiscal year 2012.
Selling, General and Administrative Expenses
Selling, general and administrative ("SG&A") expenses were $28.0 million, or
13.0% of net sales for the second quarter of fiscal year 2013 compared to $28.4
million or 10.7% of net sales for second quarter of fiscal year 2012. The $0.4
million decrease in SG&A expenses primarily consist of a $1.7 million decrease
in selling and incentive expense consistent with the decrease in net sales and a
$0.4 million decrease in professional fees. Partially offsetting these
decreases was a $0.9 million increase in costs related to our anticipated equity
investment in NEC Tokin, we incurred a $0.6 million expense related to
contributions to charitable organizations involved in the establishment and
improvement of health and educational facilities in the Democratic Republic of
the Congo and a $0.2 million increase in ERP integration costs due to an
increase in activities as we work toward completing Oracle ERP implementations
during the first half of fiscal year 2014.
Research and Development
Research and development ("R&D") expenses were $6.8 million or 3.2% of net sales
for the second quarter of fiscal year 2013, compared to $7.4 million, or 2.8% of
net sales for the second quarter of fiscal year 2012. The 7.2% decrease resulted
from a headcount reduction taken in the second quarter of fiscal year 2013 to
align the R&D expenses with an acceptable percentage of Net sales.
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Restructuring Charges
We incurred $8.5 million in restructuring charges in the second quarter of
fiscal year 2013 compared to $1.6 million in restructuring charges in the second
quarter of fiscal year 2012. Restructuring charges in the second quarter of
fiscal year 2013 included $3.9 million for reductions in workforce across the
Company as a whole in response to lower volumes and demand, and reducing
overhead within the Company as a whole. In addition, we incurred $2.8 million
in termination benefits associated with the initial phase of converting the
Landsberg, Germany manufacturing facility into a technology center, and $0.8
million in termination benefits associated with converting the Weymouth, United
Kingdom manufacturing facility into a technology center. The total termination
benefits expected for the conversion of the Weymouth manufacturing facility are
$2.6 million of which $1.7 million have been recognized, the expected completion
is the third quarter of fiscal year 2014. In addition to these personnel
reduction costs, the Company incurred manufacturing relocation costs of $1.0
million for relocation of equipment to China, Bulgaria, Macedonia and Mexico and
for the consolidation of manufacturing operations within Italy. The
restructuring charges in the second quarter of fiscal year 2012 included $1.0
million for headcount reductions in Tantalum's Mexico operations and $0.6
million for the relocation of equipment to Mexico and China.
Operating Income (Loss)
Operating loss for the quarter ended September 30, 2012 was $14.0 million
compared to operating income of $24.9 million for the quarter ended
September 30, 2011 primarily due to a $29.3 million decrease in gross margin for
the second quarter of fiscal year 2013 as compared to the second quarter of
fiscal year 2012. During the second quarter of fiscal year 2013, a $4.2 million
loss was realized on the impairment of two manufacturing facilities in Italy.
In addition, $1.1 million was recognized for goodwill impairment in the second
quarter of fiscal year 2013. This was offset by a $1.7 million settlement gain
on a defined benefit pension plan recognized in the second quarter of fiscal
year 2013. Additionally, restructuring charges increased $6.9 million in the
second quarter of fiscal year 2013 as compared to the second quarter of fiscal
year 2012. These expense increases were offset by decreases in R&D and SG&A
expenses of $0.5 million and $0.4 million, respectively in the second quarter of
fiscal year 2013 as compared to the second quarter of fiscal year 2012.
Other (Income) Expense, net
Other (income) expense, net was an expense of $9.1 million in the second quarter
of fiscal year 2013 compared to an expense of $8.5 million in the second quarter
of fiscal year 2012. Interest expense for the second quarter of fiscal year
2013 increased $2.9 million compared to the second quarter of fiscal year 2012
due to an $125 million increase in our 10.5% Senior Notes. In addition, during
the second quarter of fiscal year 2013, we recognized a $0.4 million foreign
currency exchange gain as compared to a $1.4 million loss on foreign currency
exchange in the second quarter of fiscal year 2012, primarily due to the change
in the value of the Euro and Mexican Peso compared to the U.S. dollar.
Income Taxes
Income tax expense for the second quarter of fiscal year 2013 was $1.8 million
compared to a $2.0 million of income tax expense for the second quarter fiscal
year 2012. Income tax expense for the second quarter of fiscal year 2013 was
comprised of $1.8 million related to income taxes for foreign operations. There
is no U.S. federal income tax benefit from the second quarter of fiscal year
2013 loss due to a valuation allowance on deferred tax assets.
Income tax expense for the second quarter of fiscal year 2012 was comprised of
$2.2 million of income tax expense from foreign operations and $0.2 million of
state income tax benefit. There was no U.S. federal income tax expense related
to the second quarter of fiscal year 2012 earnings due to the utilization of net
operating loss carryforward deductions.
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Business Groups Comparison of the Quarter Ended September 30, 2012 with the
Quarter Ended September 30, 2011
Tantalum
The following table sets forth Net sales, Gross margin, Gross margin as a
percentage of Net sales, Operating income (loss) and Operating income (loss) as
a percentage of Net sales for our Tantalum business group for the quarters ended
September 30, 2012 and 2011 (amounts in thousands, except percentages):
Quarters Ended
September 30, 2012 September 30, 2011
Amount % to Net sales Amount % to Net sales
Net sales $ 109,308 $ 112,290
Gross margin 17,168 15.7 % 26,747 23.8 %
Operating income (loss) (579 ) -0.5 % 10,601 9.4 %
Net Sales
Net sales decreased 2.7% during the second quarter of fiscal year 2013 as
compared to the second quarter of fiscal year 2012. Average selling prices
decreased 14.8% for the second quarter of fiscal year 2013 as compared to the
second quarter of fiscal year 2012. The decrease in average selling prices was
primarily due to a regional shift from EMEA to Asia. The decrease in average
selling prices was partially offset by a 14.3% increase in unit sales volume
during the second quarter of fiscal year 2013 as compared to the second quarter
of fiscal year 2012. The current difficult economic environment in EMEA
decreased net sales to $23.5 million in the second quarter of fiscal year 2013
as compared to $39.8 million in the second quarter of fiscal year 2012. Net
sales in Asia increased to $57.5 million in the second quarter of fiscal year
2013 as compared to $42.8 million in the second quarter of fiscal year 2012.
Gross Margin
Gross margin decreased by $9.6 million during the quarter ended September 30,
2012, as compared to the quarter ended September 30, 2011. The decrease in
gross margin was significantly impacted by the shift in net sales from higher
margin EMEA products to lower margin products sold into Asia. In addition,
plant start-up cost related to the vertical integration efforts totaled $0.5
million in the quarter ended September 30, 2012. Efforts to reduce costs
through vertical integration and lean/process engineering improvements are
ongoing, but have not been able to offset the significant unfavorable shift in
regional sales mix.
Operating Income (Loss)
Operating loss for the second quarter of fiscal year 2013 was $(0.6) million
compared to operating income of $10.6 million in the second quarter of fiscal
year 2012. The $11.2 million decrease was attributable to a decrease in gross
margin of $9.6 million, a $1.1 million increase in restructuring charges and an
increase in SG&A expenses of $0.6 million when comparing the second quarter of
fiscal year 2013 to the second quarter of fiscal year 2012. This decrease was
partially offset by a $0.1 million decrease in R&D expenses in the second
quarter of fiscal year 2013 as compared to the same quarter of fiscal year 2012.
Ceramic
The following table sets forth Net sales, Gross margin, Gross margin as a
percentage of Net sales, Operating income and Operating income as a percentage
of Net sales for our Ceramic business group for the quarters ended September 30,
2012 and 2011 (amounts in thousands, except percentages):
Quarters Ended
September 30, 2012 September 30, 2011
Amount % to Net sales Amount % to Net sales
Net sales $ 53,116 $ 56,112
Gross margin 15,984 30.1 % 18,387 32.8 %
Operating income (loss) 6,882 13.0 % 10,553 18.8 %
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Net Sales
Net sales decreased by 5.3% during the second quarter of fiscal year 2013 as
compared to the second quarter of fiscal year 2012 primarily due to a decrease
in unit sales volume. Unit sales volume decreased 6.4% during the second quarter
of fiscal year 2013, as compared to the second quarter of fiscal year 2012 due
to excess capacity in the marketplace in the second quarter of fiscal year
2013. In the second quarter of fiscal year 2012, we increased our unit sales
volume due to the market's response to the tsunami in Japan.
Gross Margin
Gross margin as a percentage of Ceramic net sales decreased to 30.1% as compared
to 32.8% in the second quarter of fiscal year 2012. The driver of the gross
margin percentage decrease was primarily attributable to a decrease in unit
sales volume.
Operating Income
Operating income for the second quarter of fiscal year 2013 decreased $3.7
million due to a $2.4 million decrease in gross margin when comparing the second
quarter of fiscal year 2013 to the second quarter of fiscal year 2012. In
addition, restructuring charges increased $1.0 million and SG&A expenses
increased $0.2 million when comparing the second quarter of fiscal year 2013 to
the second quarter of fiscal year 2012.
Film and Electrolytic
The following table sets forth Net sales, Gross margin (loss), Gross margin
(loss) as a percentage of Net sales, Operating income (loss) and Operating
income (loss) as a percentage of Net sales for our Film and Electrolytic
business group for the quarters ended September 30, 2012 and 2011 (amounts in
thousands, except percentages):
Quarters Ended
September 30, 2012 September 30, 2011
Amount % to Net sales Amount % to Net sales
Net sales $ 53,567 $ 97,112
Gross margin (loss) (214 ) -0.4 % 17,061 17.6 %
Operating income (loss) (20,323 ) -37.9 % 3,759 3.9 %
Net Sales
Net sales decreased 44.8% in the second quarter of fiscal year 2013 compared to
the second quarter of fiscal year 2012. Average selling prices for capacitors
increased 7.8% in the second quarter of fiscal year 2013 as compared to the same
quarter last year. Average selling prices improved due to a favorable shift in
product line mix. Capacitor unit sales volume for the second quarter of fiscal
year 2013 decreased 36.9% compared to the second quarter of fiscal year 2012 due
to an overall decrease in customer demand seen across all regions and channels.
Capacitor net sales were unfavorably impacted by $4.3 million related to foreign
exchange, primarily the Euro. The Film and Electrolytic machinery division's
net sales decreased by $11.5 million in the second quarter of fiscal year 2013
compared to the second quarter of fiscal year 2012. The decrease in the Film
and Electrolytic machinery division's net sales is primarily due to a decrease
in unit sales volume and a $0.8 million unfavorable impact related to foreign
exchange.
Gross Margin (Loss)
Gross margin (loss) as a percentage of Film and Electrolytic net sales decreased
to (0.4)% in the second quarter of fiscal year 2013 as compared to 17.6% in the
second quarter of fiscal year 2012. The decrease is primarily due to a decrease
in capacitor unit sales volumes and lower production levels. In addition, we
incurred $1.4 million of plant start-up costs related to the Skopje, Macedonia
and Evora, Portugal facilities in the second quarter of fiscal year 2013
compared to $0.7 million in the second quarter of fiscal year 2012. In
addition, the machinery division's gross margin decreased to $(0.1) million in
the second quarter of fiscal year 2013 as compared to $5.0 million in the second
quarter of fiscal year 2012.
Operating Income (Loss)
Operating loss for the second quarter of fiscal year 2013 was $(20.3) million as
compared to operating income of $3.8 million in the second quarter of fiscal
year 2012. The $24.1 million decrease is primarily attributable to a $17.3
million decrease in gross margin
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and a $4.8 million increase in restructuring charges. During the second quarter
of fiscal year 2013, a $4.2 million loss was realized on the impairment of two
manufacturing facilities in Italy. In addition, $1.1 million was recognized for
goodwill impairment in the second quarter of fiscal year 2013. These decreases
were partially offset by a $1.7 million settlement gain on a defined benefit
pension plan recognized in the second quarter of fiscal year 2013, a $1.2
million decrease in SG&A and a $0.4 million decrease in R&D expenses in the
second quarter of fiscal year 2013 as compared to the same quarter of fiscal
year 2012.
Comparison of the Six Month Period Ended September 30, 2012 with the Six Month
Period Ended September 30, 2011
The following table sets forth the operating income (loss) for each of our
business segments for the six months ended September 30, 2012 and September 30,
2011. The table also sets forth each of the segments' net sales as a percent to
total net sales and the net income components as a percent to total net sales
(dollars in thousands):
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Six Months Ended
September 30, 2012 September 30, 2011
Amount % to Total sales Amount % to Total sales
Net sales
Tantalum $ 218,507 49.7 % $ 234,733 42.3 %
Ceramic 104,661 23.8 % 115,491 20.8 %
Film and Electrolytic 116,455 26.5 % 205,146 36.9 %
$ 439,623 100.0 % $ 555,370 100.0 %
Gross margin
Tantalum $ 35,453 $ 59,547
Ceramic 30,441 37,124
Film and Electrolytic (645 ) 44,876
65,249 14.8 % 141,547 25.5 %
SG&A expenses
Tantalum 23,868 23,617
Ceramic 12,308 12,269
Film and Electrolytic 19,062 22,745
55,238 12.6 % 58,631 10.6 %
R&D expenses
Tantalum 7,630 6,966
Ceramic 3,450 3,353
Film and Electrolytic 3,486 4,129
14,566 3.3 % 14,448 2.6 %
Restructuring charges
Tantalum 2,031 899
Ceramic 1,179 88
Film and Electrolytic 6,576 1,643
9,786 2.2 % 2,630 0.5 %
Other operating expenses
Tantalum 20 49
Ceramic 25 2
Film and Electrolytic 3,679 32
3,724 0.8 % 83 0.0 %
Operating income (loss)
Tantalum 1,904 28,016
Ceramic 13,479 21,412
Film and Electrolytic (33,448 ) 16,327
(18,065 ) -4.1 % 65,755 11.8 %
Other (income) expense, net 21,051 4.8 % 15,810 2.8 %
Income (loss) before income taxes (39,116 ) -8.9 % 49,945 9.0 %
Income tax expense 3,558 0.8 % 3,778 0.7 %
Net income (loss) $ (42,674 ) -9.7 % $ 46,167 8.3 %
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Consolidated Comparison of the Six Month Period Ended September 30, 2012 with
the Six Month Period Ended September 30, 2011
Net Sales
Net sales for the six month period ended September 30, 2012 decreased by $115.7
million, or 20.8% to $439.6 million compared to the same period in fiscal year
2012 primarily due to a decrease in unit sales volumes. The decrease in unit
sales volume for Ceramic, and Film and Electrolytic are due to a general
softening of the market. The decrease in unit sales volume for Film and
Electrolytic was partially offset by an increase in average selling prices due
to favorable product mix shifts. Tantalum incurred a unit sales volume increase
due to a shift from EMEA to Asia; however, this was offset by a 4.3% decrease in
average selling prices due to the regional shift to sales in Asia. The other
driver for the decrease in net sales related to Film and Electrolytic's
machinery division net sales decrease of $29.4 million in the second quarter of
fiscal year 2013 compared to the second quarter of fiscal year 2012.
The following table reflects the percentage of net sales by region for the six
months ended September 30, 2012 and 2011:
Six Months Ended September 30,
2012 2011
Americas 28 % 28 %
EMEA 34 % 38 %
APAC 38 % 34 %
100 % 100 %
The following table reflects the percentage of net sales by channel for the six
months ended September 30, 2012 and 2011:
Six Months Ended September 30,
2012 2011
Distributors 44 % 44 %
EMS 17 % 14 %
OEM 39 % 42 %
100 % 100 %
Gross Margin
Gross margin was $65.2 million or 14.8% of net sales for the six month period
ended September 30, 2012 compared to $141.5 million or 25.5% of net sales for
the six month period ended September 30, 2011. The primary contributors to the
decline in gross margin were lower unit sales volume and our inability to reduce
our operating costs in proportion with the decline in production volumes. In
addition, for Tantalum, efforts to reduce costs through vertical integration and
lean/process engineering improvements are ongoing, but have not offset the
significant unfavorable shift in regional sales mix. In addition, we incurred
$3.3 million of plant start-up costs in the six month period ended September 30,
2012 compared to $0.7 million in the six month period ended September 30, 2011.
Selling, General and Administrative Expenses
SG&A expenses for the six month period ended September 30, 2012 were $55.2
million, or 12.6% of net sales, as compared to $58.6 million, or 10.6% of net
sales for the same period in fiscal year 2012. The $3.4 million decrease in
SG&A expenses included a decrease of $3.1 million in selling and incentive
expenses consistent with the decrease in sales and a $2.1 million decrease in
incentive compensation. Partially offsetting these decreases was a $0.8 million
increase in costs related to our anticipated equity investment in NEC Tokin, an
increase of $0.7 million related to ERP integration costs due to an increase in
activities as we work toward completing Oracle ERP implementations during the
first half of fiscal year 2014 and we incurred a $0.6 million expense related to
contributions to charitable organizations involved in the establishment and
improvement of health and educational facilities in the Democratic Republic of
the Congo.
Research and Development Expenses
R&D expenses for the six month period ended September 30, 2012 were $14.6
million, or 3.3% of net sales compared to $14.4 million, or 2.6% of net sales
for the same period in fiscal year 2012. Our goal is to reduce R&D expenses for
fiscal year 2013
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through headcount reductions taken in the second quarter of fiscal year 2013 to
align the R&D expenses with an acceptable percentage of net sales; the increase
of only $0.1 million is consistent with this objective.
Restructuring Charges
During the six month period ended September 30, 2012, we incurred $9.8 million
in restructuring charges compared to $2.6 million in restructuring charges for
the six month period ended September 30, 2011. The restructuring charges in the
six month period ended September 30, 2012 included $4.1 million for reductions
in workforce across the Company as a whole in response to lower volumes and
demand, and reducing overhead within the Company as a whole. In addition, we
incurred $2.8 million in termination benefits associated with converting the
Landsberg, Germany manufacturing facility into a technology center and $1.7
million in termination benefits associated with converting the Weymouth, United
Kingdom manufacturing facility into a technology center. The total termination
benefits expected for the conversion of the Weymouth manufacturing facility are
$2.6 million; the expected completion is the third quarter of fiscal year 2014.
In addition to these personnel reduction costs, the Company incurred
manufacturing relocation costs of $1.2 million for relocation of equipment to
Bulgaria, China, Macedonia and Mexico and for the consolidation of manufacturing
operations within Italy. The restructuring charges in the six month period
ended September 30, 2011 included $1.4 million in charges for the relocation of
equipment to Mexico and China and $1.2 million for reductions in workforce.
Operating Income (Loss)
Operating loss for the six month period ended September 30, 2012 was $18.1
million, compared to operating income of $65.8 million for the six month period
ended September 30, 2011. Gross margin decreased $76.3 million and
restructuring charges increased to $9.8 million compared to $2.6 million of
restructuring charges for the six month period ended September 30, 2011. In
addition, during the six month period ended September 30, 2012, a $4.2 million
loss was realized on the impairment of two manufacturing facilities in Italy
compared to a $0.1 million loss on sales and disposals of assets in the six
month period ended September 30, 2011. Also, $1.1 million was recognized for
goodwill impairment in the six month period ended September 30, 2012. These
expenses were offset by a $1.7 million settlement gain on a defined benefit
pension plan recognized in the six month period ended September 30, 2012 and a
$3.4 million decrease in SG&A expenses.
Other (Income) Expense, net
Other (income) expense, net was an expense of $21.1 million in the first half of
fiscal year 2013 compared to an expense of $15.8 million in the first half of
fiscal year 2012. Interest expense for the first half of fiscal year 2013
increased $5.9 million compared to the second quarter of fiscal year 2012 due to
an $125 million increase in our 10.5% Senior Notes.
Income Taxes
For the six month period ended September 30, 2012, income tax expense of $3.6
million was comprised of a $3.5 million income tax expense related to foreign
operations and $0.1 million of state income tax expense. During the six month
period ended September 30, 2011, we recognized net income tax expense of $3.8
million comprised of a $4.8 million income tax expense related to foreign
operations, $0.1 million of federal and state income tax benefits, and a $0.9
million U.S. federal income tax benefit related to a prior year settlement.
Business Groups Comparison of the Six Month Period Ended September 30, 2012 with
the Six Month Period Ended September 30, 2011
Tantalum
The table sets forth Net sales, Gross margin, Gross margin as a percentage of
net sales, Operating income and Operating income as a percentage of net sales
for our Tantalum business group for the quarters ended September 30, 2012 and
2011 (amounts in thousands, except percentages):
Six Months Ended
September 30, 2012 September 30, 2011
% to Net % to Net
Amount sales Amount sales
Net sales $ 218,507 $ 234,733
Gross margin 35,453 16.2 % 59,547 25.4 %
Operating income 1,904 0.9 % 28,016 11.9 %
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Net Sales
Net sales decreased 6.9% during the six month period ended September 30, 2012,
as compared to the same period of fiscal year 2012. Average selling prices
decreased 4.3% for the six month period ended September 30, 2012 as compared to
the same period ended September 30, 2011. In addition to the decrease in
average selling prices, unit sales volumes decreased 2.8% during the six month
period ended September 30, 2012 as compared to the six month period ended
September 30, 2011. The decrease in average selling prices was primarily
related to a regional shift from the Americas and EMEA to Asia. The current
economic situation in EMEA caused a decline in net sales to $50.1 million for
the six month period ended September 30, 2012 as compared to $68.7 million in
the period ended September 30, 2011. The slowdown in the Americas decreased net
sales by $5.1 million from $63.7 million to $58.5 million. Asia revenue
increased to $109.8 million for the six month period ended September 30, 2012 as
compared to $102.4 million in the period ended September 30, 2011.
Gross Margin
Gross margin decreased by $24.1 million or 40.5% during the six month period
ended September 30, 2012, as compared to the six month period ended
September 30, 2011. Gross margin as a percentage of Tantalum net sales
decreased to 16.2% in the six month period ended September 30, 2012 as compared
to 25.4% in the six month period ended September 30, 2011. The decrease in
gross margin was significantly impacted by the shift in revenue from higher
margin Americas and EMEA to lower margin products sold into the Asia region. In
addition, plant start-up costs related to the vertical integration efforts
totaled $0.9 million during the six month period ended September 30, 2012.
Efforts to reduce costs through vertical integration are ongoing as well as
lean/process engineering improvements, but have offset the significant shift in
regional sales mix.
Operating Income
Operating income for the six month period ended September 30, 2012 was $1.9
million, as compared to an operating income of $28.0 million in the first half
of fiscal year 2012. The decline is attributable to the decrease in gross
margin of $24.1 million as compared to the six month period ended September 30,
2011. This decrease was also attributable to an increase in SG&A and R&D
expenses of $0.9 million and an increase in restructuring charges of $1.1
million during the six month period ended September 30, 2012 as compared to the
six month period ended September 30, 2011.
Ceramic
The table sets forth Net sales, Gross margin, Gross margin as a percentage of
net sales, Operating income and Operating income as a percentage of net sales
for our Ceramic business group for the six months ended September 30, 2012 and
2011 (amounts in thousands, except percentages):
Six Months Ended
September 30, 2012 September 30, 2011
% to Net % to Net
Amount sales Amount sales
Net sales $ 104,661 $ 115,491
Gross margin 30,441 29.1 % 37,124 32.1 %
Operating income 13,479 12.9 % 21,412 18.5 %
Net Sales
Net sales decreased by 9.4% during the six month period ended September 30, 2012
as compared to the same period of fiscal year 2011. The decrease was primarily
attributable to the 4.3% decrease in average sales price during the six month
period ended September 30, 2012 as compared to the same period of fiscal year
2011. The decrease in average sales price is due to excess capacity in the
marketplace which is driving aggressive price competition. In addition, unit
sales volumes decreased 5.3% due primarily to excess capacity in the marketplace
in the six month period ended September 30, 2012. In the six month period ended
September 30, 2011, we increased our unit sales volume due to the markets
response to the tsunami in Japan.
Gross Margin
Gross margin decreased by $6.7 million during the six month period ended
September 30, 2012, as compared to the six month period ended September 30,
2011. Gross margin as a percentage of Ceramic net sales decreased to 29.1% in
the six month period ended September 30, 2012 as compared to 32.1% in the six
month period ended September 30, 2011. The decrease in gross
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margin is primarily attributable to a decrease in average selling prices. In
addition, gross margin for the six month period ended September 30, 2012
included a $1.4 million decrease in manufacturing costs net of a $3.5 million
decrease related to favorable foreign exchange for the Mexican Peso.
Operating Income
Operating income declined from $21.4 million in the first half of fiscal year
2012 to $13.5 million in the first half of fiscal year 2013. The decrease in
operating income of $7.9 million was attributable to the $6.7 million decrease
in gross margin in the first half of fiscal year 2013 compared the first half of
fiscal year 2012. In addition, restructuring expenses in the first half of
fiscal year 2013 were $1.1 million higher than the first half of fiscal year
2012.
Film and Electrolytic
The table sets forth Net sales, Gross margin (loss), Gross margin (loss) as a
percentage of net sales, Operating income (loss) and Operating income (loss) as
a percentage of net sales for our Film and Electrolytic business group for the
six months ended September 30, 2012 and 2011 (amounts in thousands, except
percentages):
Six Months Ended
September 30, 2012 September 30, 2011
% to Net % to Net
Amount sales Amount sales
Net sales $ 116,455 $ 205,146
Gross margin (loss) (645 ) -0.6 % 44,876 21.9 %
Operating income (loss) (33,448 ) -28.7 % 16,327 8.0 %
Net Sales
Net sales decreased by 43.2% from $205.1 million in the first half of fiscal
year 2012 to $116.5 million in the first half of fiscal year 2013. Capacitor
unit sales volume for the first half of fiscal year 2013 decreased 41.8%
compared to the same period in fiscal year 2012 due to an overall decrease in
customer demand seen across all regions and channels. Capacitor sales were
unfavorably impacted by $8.2 million related to foreign exchange. The Film and
Electrolytic machinery division's net sales decreased net sales by $29.4 million
in the six month period ended September 30, 2012 compared to the same period of
fiscal year 2012. The decrease in the Film and Electrolytic machinery division
net sales is primarily due to a decrease in unit sales volume and an unfavorable
impact of $1.8 million related to foreign exchange. These decreases were
partially offset by an increase in capacitor average selling prices which
increased 16.4% at comparable exchange rates for the six month period ended
September 30, 2012 as compared to the same six month period in fiscal year 2012
due to a favorable shift in product line mix.
Gross Margin (Loss)
Gross margin decreased $45.5 million in the first half of fiscal year 2013
compared to the first half of fiscal year 2012. The decrease in gross margin
was primarily due to a decrease in capacitor unit sales volumes and lower
production levels (for both capacitors and the machinery division). In addition
we incurred $2.4 million of plant start-up costs related to the Skopje,
Macedonia and Evora, Portugal manufacturing facilities in the first half of
fiscal year 2013 compared to $0.7 million in the first half of fiscal year 2012.
Gross margin as a percentage of Film and Electrolytic net sales decreased to
(0.6)% in the six month period ended September 30, 2012 as compared to 21.9% in
the same six month period in fiscal year 2012.
Operating Income (Loss)
Operating loss was $(33.4) million in the first half of fiscal year 2013
compared to an operating income of $16.3 million in the first half of fiscal
year 2012. The decrease in operating income of $49.8 million was attributable
primarily to the $45.5 million decrease in gross margin, an increase in
restructuring charges of $4.9 million during the six month period ended
September 30, 2012 as compared to the six month period ended September 30, 2011,
and a loss of $4.2 million in the first half of fiscal year 2013 related to the
impairment of manufacturing facilities in Italy as compared to no write downs in
the corresponding period during the prior fiscal year. In addition, a $1.1
million charge was recognized for goodwill impairment in the second quarter of
fiscal year 2013. These expenses were offset by a $1.7 million settlement gain
on benefit plan recognized in the six month period ended September 30, 2012, a
$3.7 million decrease in SG&A expenses and a $0.6 million decrease in R&D
expenses.
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Liquidity and Capital Resources
Our liquidity needs arise from working capital requirements, capital
expenditures, acquisitions, principal and interest payments on debt, and costs
associated with the implementation of our restructuring plans. Historically,
these cash needs have been met by cash flows from operations, borrowings under
our loan agreements and existing cash balances.
Issuance of 10.5% Senior Notes
On May 5, 2010, we completed a private placement of $230.0 million in aggregate
principal amount of our 10.5% Senior Notes due 2018 (the "10.5% Senior Notes").
On March 27, 2012 and April 3, 2012, we completed the sale of $110.0 million and
$15.0 million aggregate principal amount of its 10.5% Senior Notes due 2018,
respectively, at an issue price of 105.5% of the principal amount plus accrued
interest from November 1, 2011. The Senior Notes were issued as additional
notes under the indenture, dated May 5, 2010, among the Company, the guarantors
party thereto and Wilmington Trust Company, as trustee.
Revolving Line of Credit
On September 30, 2010, KEMET Electronics Corporation ("KEC") and KEMET
Electronics Marketing (S) Pte Ltd. ("KEMET Singapore") (each a "Borrower" and,
collectively, the "Borrowers") entered into a Loan and Security Agreement (the
"Loan and Security Agreement"), with Bank of America, N.A, as the administrative
agent and the initial lender. The Loan and Security Agreement provides a $50
million revolving line of credit, which is bifurcated into a U.S. facility (for
which KEC is the Borrower) and a Singapore facility (for which KEMET Singapore
is the Borrower). The size of the U.S. facility and Singapore facility can
fluctuate as long as the Singapore facility does not exceed $30 million and the
total facility does not exceed $50 million. A portion of the U.S. facility and
of the Singapore facility can be used to issue letters of credit. The
facilities expire on September 30, 2014.
On August 28, 2012, we entered into an Agreement, with an OEM pursuant to which
the OEM agreed to an Advance Payment. The Agreement provides that on a
monthly-basis starting eight months following the receipt of the Advance
Payment, we will pay the OEM an amount equal to a percentage of the aggregate
purchase price of the capacitors sold to the OEM the preceding month, not to
exceed $1.0 million per month. Pursuant to the terms of the Agreement, the
percentage of the aggregate purchase price of capacitors sold to the OEM that
will be used to repay the Advance Payment will double, and the total amount to
be repaid will not exceed $2.0 million per month, in the event that (1) the OEM
provides evidence that the price charged by us for a particular capacitor during
any prior quarter was equal to or greater than 110% of the price paid by the OEM
or its affiliates for a third-party part qualified for the same product, and
shipping in volume during such period, and (2) agreement cannot be reached
between the OEM and KEMET for a price adjustment during the current quarter
which would bring our price within 110% of the third-party price. Thirty-two
months after the date of the Advance Payment, the outstanding balance, if any,
is due in full. Pursuant to the terms of the Agreement, we delivered to the OEM
an irrevocable standby letter of credit in the amount of $16.0 million on
October 8, 2012. On October 22, 2012 we received the Advance Payment from the
OEM. There were no other borrowings against the Loan and Security Agreement as
of September 30, 2012 or March 31, 2012.
Short Term Liquidity
Cash and cash equivalents totaled $160.5 million as of September 30, 2012, a
decrease of $50.0 million as compared to $210.5 million as of March 31, 2012.
Our net working capital (current assets less current liabilities) as of
September 30, 2012 was $358.2 million compared to $398.6 million of net working
capital as of March 31, 2012. Cash and cash equivalents held by our foreign
subsidiaries totaled $33.5 million and $24.4 million at September 30, 2012 and
March 31, 2012, respectively. Our operating income outside the U.S. is deemed to
be permanently reinvested in foreign jurisdictions. As a result, we currently do
not intend nor foresee a need to repatriate cash and cash equivalents held by
foreign subsidiaries. If these funds are needed for our operations in the U.S.,
we would be required to accrue and pay U.S. taxes to repatriate these funds.
Based on our current operating plans, we believe that domestic cash and cash
equivalents and cash from the revolving line of credit will continue to be
sufficient to fund our operating requirements for the next twelve months,
including $36.9 million in interest payments, expected capital expenditures in
the range of $65.0 million to $70.0 million including $24.0 million related to
the Advance Payment discussed above, deferred acquisition payments of $71.0
million, payments related to restructuring liabilities, and $1.5 million in debt
principal payments.
Should we require more capital in the U.S. than is generated by our operations
domestically, for example to fund significant discretionary activities, such as
business acquisitions, we believe we could raise capital in the U.S. through
debt issuances. The incurrence of additional debt would result in increased
interest expense. We have borrowed funds domestically and expect to continue to
have the ability to do so at competitive interest rates.
Cash and cash equivalents decreased by $50.0 million for the six month period
ended September 30, 2012 as compared with a decrease of $24.9 million during the
six month period ended September 30, 2011.
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The following table provides a summary of cash flows for the quarters presented
(amounts in thousands):
Quarters Ended September 30,
2012 2011Net cash provided by (used in) operating activities $ (26,624 ) $ 50,989
Net cash used in investing activities
(30,343 ) (31,689 )
Net cash provided by (used in) financing activities 7,399 (43,604 )
Effects of foreign currency fluctuations on cash (458 ) (584 )
Net decrease in cash and cash equivalents $ (50,026 ) $ (24,888 )
Operations
Cash used in operating activities in the six month period ended September 30,
2012 totaled $26.6 million compared to cash provided by operating activities of
$51.0 million in the six month period ended September 30, 2011. This decrease
was primarily a result of a $84.9 million decrease in cash flows related to
operations (net income (loss) adjusted for the change in: depreciation and
amortization, net (gain) loss on sales and disposals of assets, amortization of
debt discounts and debt issuance costs, goodwill impairment, write down of
long-lived assets, settlement gain on benefit plan and stock-based compensation)
for fiscal year 2013 compared to fiscal year 2012.
The change in operating assets resulted in a $37.1 million decrease in cash
generation in the six month period ended September 30, 2012 as compared to the
six month period ended September 30, 2011. The decrease is primarily related to
a decrease in cash generated through a decrease in accounts receivable, in the
six month period ended September 30, 2012, we generated $5.6 million due to a
decrease in accounts receivable compared to the six month period ended
September 30, 2011 where we generated $30.4 million due to a decrease in
accounts receivable. In addition, we used $9.0 million through an increase in
prepaid expenses in the six month period ended September 30, 2012, compared to
the six month period ended September 30, 2011 where we generated $3.4 million
due to a decrease in prepaid expenses.
Offsetting these uses of cash was $2.5 million of cash provided by operating
liabilities in the six month period ended September 30, 2012 compared to $42.5
million of cash used in operating liabilities in the six month period ended
September 30, 2011. Within operating liabilities, an increase in accounts
payable and accrued expenses accounted for $3.9 million of the increase in cash
provided in the six month period ended September 30, 2012 compared to $33.5
million cash used related to the decrease in accounts payable and accrued
expenses in the six month period ended September 30, 2011. In addition we used
$7.8 million in the six month period ended September 30, 2011 related to other
long-term obligations compared to a $0.3 million use of cash for long term
obligations in the six month period ended September 30, 2012.
Investing
Cash used in investing activities increased $1.3 million in the six month period
ended September 30, 2012 compared to the six month period ended September 30,
2011. The variance is comprised of a $10.2 million increase in capital
expenditures in the six month period ended September 30, 2012 compared to the
six month period ended September 30, 2011. For the six month period ended
September 30, 2012, capital expenditures are primarily related to the new
manufacturing facilities in Skopje, Macedonia and Pontecchio, Italy and other
restructuring related activities as well as efforts to reduce costs and increase
capacity. This increase in the use of cash was offset by a $11.6 million
decrease in cash used for acquisitions. During the six month period ended
September 30, 2011, we paid $11.6 million for the acquisition of Cornell
Dubilier Foil, LLC.
Financing
Cash provided by financing activities increased $51.0 million in the six month
period ended September 30, 2012 as compared to the six month period ended
September 30, 2011. In the six month period ended September 30, 2012, the $15.8
million in proceeds from the issuance of debt resulted from the private
placement of our 10.5% Senior Notes. In the six month period ended September 30,
2012 we used $6.6 million for deferred acquisition payments related to the KEMET
Foil and KEMET Blue Powder acquisitions and $1.6 million for debt payments. In
the six month period ended September 30, 2011, the significant use of cash
related to a restriction that was placed on a portion of our cash balance on
August 15, 2011 arising from our potential $36.5 million principle payment on
the Convertible Notes. In addition, in the six month period ended September 30,
2011, we used $7.2 million for payments related to debt.
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Commitments
In addition to the contractual obligations disclosed in the Company's 2012
Annual Report, we had contractual obligations related to the OEM Advanced
Payment as of September 30, 2012 as follows (amounts in thousands):
Payments Due by Period
More than
Total Year 1 Years 2-3 Years 4-5 5 years
OEM loan $ 24,000 $ 4,000 $ 20,000 $ - $ -
Non-U.S. GAAP Financial Measures
To complement our Condensed Consolidated Statements of Operations and Cash
Flows, we use non-U.S. GAAP financial measures of Adjusted operating income,
Adjusted net income (loss) and Adjusted EBITDA. Management believes that
Adjusted operating income, Adjusted net income and Adjusted EBITDA are
complements to U.S. GAAP amounts and such measures are useful to investors. The
presentation of these non-U.S. GAAP measures is not meant to be considered in
isolation or as an alternative to net income as an indicator of our performance,
or as an alternative to cash flows from operating activities as a measure of
liquidity.
Adjusted operating income is calculated as follows (amounts in thousands):
Quarters Ended September 30, Six Months Ended September 30,
2012 2011 2012 2011
Operating income (loss) $ (14,020 ) $ 24,913 $ (18,065 ) $ 65,755
Adjustments:
Restructuring charges 8,522 1,605 9,786 2,630
Write down of long-lived
assets 4,234 - 4,234 -
ERP integration costs 2,099 1,918 3,775 3,123
Plant start-up costs 1,930 718 3,291 718
Stock-based compensation
expense 1,242 984 2,506 2,175
Goodwill impairment 1,092 - 1,092 -
Acquisition related fees 866 - 1,408 610
Settlement gain on benefit
plan (1,675 ) - (1,675 ) -
Net loss on sales and
disposals of assets (31 ) (40 ) 73 83
Registration related fees - 77 20 281
Adjusted operating income $ 4,259 $ 30,175 $ 6,445 $ 75,375
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Adjusted net income (loss) is calculated as follows (amounts in thousands):
Quarters Ended September 30, Six Months Ended September 30,
2012 2011 2012 2011
Net income (loss) $ (24,921 ) $ 14,318 $ (42,674 ) $ 46,167
Adjustments:
Restructuring charges 8,522 1,605 9,786 2,630
Write down of long-lived
assets 4,234 - 4,234 -
ERP integration costs 2,099 1,918 3,775 3,123
Plant start-up costs 1,930 718 3,291 718
Stock-based compensation
expense 1,242 984 2,506 2,175
Goodwill impairment 1,092 - 1,092 -
Amortization included in
interest expense 954 1,012 1,924 2,056
Acquisition related fees 866 - 1,408 610
Settlement gain on benefit
plan (1,675 ) - (1,675 ) -
Net foreign exchange (gain)
loss (442 ) 1,391 1,347 1,268
Net (gain) loss on sales
and disposals of assets (31 ) (40 ) 73 83
Registration related fees - 77 20 281
Income tax impact of
adjustments (1) (90 ) 406 (87 ) 390
Adjusted net income (loss) $ (6,220 ) $ 22,389 $
(14,980 ) $ 59,501
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(1) The income tax effect of the excluded items is calculated by applying the
applicable jurisdictional income tax rate, considering the deferred tax
valuation for each applicable jurisdiction.
Adjusted EBITDA is calculated as follows (amounts in thousands):
Quarters Ended September 30, Six Months Ended September 30,
2012 2011 2012 2011
Net income (loss) $ (24,921 ) $ 14,318 $ (42,674 ) $ 46,167
Adjustments:
Interest expense, net 10,110 7,251 20,536 14,608
Income tax expense 1,787 2,047 3,558 3,778
Depreciation and amortization 11,521 11,852 23,177 23,011
Restructuring charges 8,522 1,605 9,786 2,630
Write down of long-lived
assets 4,234 - 4,234 -
ERP integration costs 2,099 1,918 3,775 3,123
Plant start-up costs 1,930 718 3,291 281
Stock-based compensation
expense 1,242 984 2,506 718
Goodwill impairment 1,092 - 1,092 -
Acquisition related fees 866 - 1,408 -
Settlement gain on benefit
plan (1,675 ) - (1,675 ) -
Net foreign exchange (gain)
loss (442 ) 1,391 1,347 1,268
Net (gain) loss on sales and
disposals of assets (31 ) (40 ) 73 83
Registration related fees - 77 20 -
Adjusted EBITDA $ 16,334 $ 42,121 $ 30,454 $ 95,667
Adjusted operating income represents operating income, excluding adjustments
which are outlined in the quantitative reconciliation provided above. We use
Adjusted operating income to facilitate our analysis and understanding of our
business operations and believe that Adjusted operating income is useful to
investors because it provides a supplemental way to understand our underlying
operating performance. Adjusted operating income should not be considered as an
alternative to operating income or any other performance measure derived in
accordance with U.S. GAAP.
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Adjusted net income represents net income (loss), excluding adjustments which
are more specifically outlined in the quantitative reconciliation provided
above. We use Adjusted net income to evaluate our operating performance and
believe that Adjusted net income is useful to investors because it provides a
supplemental way to understand our underlying operating performance. Adjusted
net income should not be considered as an alternative to net income (loss),
operating income or any other performance measures derived in accordance with
U.S. GAAP.
Adjusted EBITDA represents net income (loss) before interest expense, net,
income tax expense, and depreciation and amortization expense, adjusted to
exclude goodwill impairment, write down of long-lived assets, settlement gain on
benefit plan, restructuring charges, plant start-up costs, net foreign exchange
gain/loss, stock-based compensation expense, net gain/loss on sales and
disposals of assets, ERP integration costs, registration related fees, and
acquisition related fees. We present Adjusted EBITDA as a supplemental measure
of our performance and ability to service debt. We also present Adjusted EBITDA
because we believe such measure is frequently used by securities analysts,
investors and other interested parties in the evaluation of companies in our
industry.
We believe Adjusted EBITDA is an appropriate supplemental measure of debt
service capacity, because cash expenditures on interest are, by definition,
available to pay interest, and tax expense is inversely correlated to interest
expense because tax expense goes down as deductible interest expense goes up;
and depreciation and amortization are non-cash charges. The other items excluded
from Adjusted EBITDA are excluded in order to better reflect our continuing
operations.
In evaluating Adjusted EBITDA, you should be aware that in the future we may
incur expenses similar to the adjustments noted above. Our presentation of
Adjusted EBITDA should not be construed as an inference that our future results
will be unaffected by these types of adjustments. Adjusted EBITDA is not a
measurement of our financial performance under U.S. GAAP and should not be
considered as an alternative to net income, operating income or any other
performance measures derived in accordance with U.S. GAAP or as an alternative
to cash flow from operating activities as a measure of our liquidity.
Our Adjusted EBITDA measure has limitations as an analytical tool, and you
should not consider it in isolation or as a substitute for analysis of our
results as reported under U.S. GAAP. Some of these limitations are:
† it does not reflect our cash expenditures, future requirements for
capital expenditures or contractual commitments;
† it does not reflect changes in, or cash requirements for, our working
capital needs;
† it does not reflect the significant interest expense or the cash
requirements necessary to service interest or principal payments on our debt;
† although depreciation and amortization are non-cash charges, the
assets being depreciated and amortized will often have to be replaced in the
future, and our Adjusted EBITDA measure does not reflect any cash requirements
for such replacements;
† it is not adjusted for all non-cash income or expense items that are
reflected in our statements of cash flows;
† it does not reflect the impact of earnings or charges resulting from
matters we consider not to be indicative of our ongoing operations;
† it does not reflect limitations on or costs related to transferring
earnings from our subsidiaries to us; and
† other companies in our industry may calculate this measure
differently than we do, limiting its usefulness as a comparative measure.
Because of these limitations, Adjusted EBITDA should not be considered as a
measure of discretionary cash available to us to invest in the growth of our
business or as a measure of cash that will be available to us to meet our
obligations. You should compensate for these limitations by relying primarily on
our U.S. GAAP results and using Adjusted EBITDA only supplementally.
Off-Balance Sheet Arrangements
Other than operating lease commitments, we are not a party to any material
off-balance sheet financing arrangements that have, or are reasonably likely to
have, a current or future material effect on our financial condition, revenues,
expenses, results of operations, liquidity, capital expenditures or capital
resources.
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Impact of Recently Issued Accounting Standards
New accounting standards adopted
In September 2011, the FASB issued ASU 2011-08, Guidance on Testing Goodwill for
Impairment. ASU 2011-08 gives entities testing goodwill for impairment the
option of performing a qualitative assessment before calculating the fair value
of a reporting unit in Step 1 of the goodwill impairment test. If entities
determine, on the basis of qualitative factors, that it is more likely than not
that the fair value of a reporting unit is not less than the carrying amount,
the two-step impairment test would be required. Otherwise, further testing
would not be needed. ASU 2011-08 was effective for the Company on April 1, 2012
and did not have a material effect on the Company's financial position.
In December 2011, the FASB issued ASU 2011-12, Comprehensive Income. ASU
2011-12 defers the requirement in ASU 2011-05 that companies present
reclassification adjustments for each component of AOCI in both OCI and net
income on the face of the financial statements. ASU 2011-12 requires companies
to continue to present amounts reclassified out of AOCI on the face of the
financial statements or disclosed in the notes to the financial statements.
ASU
2011-12 also defers the requirement to report reclassification adjustments in
interim periods and requires companies to present only total comprehensive
income in either a single continuous statement or two consecutive statements in
interim periods. ASU 2011-05 and ASU 2011-12 was effective for the Company on
April 1, 2012 and did not have a material effect on the Company's financial
position.
There are currently no other accounting standards that have been issued that
will have a significant impact on the Company's financial position, results of
operations or cash flows upon adoption.
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